GBS Gearbox Services international brand of Schaaf- en Boorwerk Rotterdam B.V.
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Our activities in Bulk & Container Handling

Overview of our gearbox inspection and repair projects in the Bulk & Container Handling Industry

Overview of our projects in the Bulk and Container Handling Industry:

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Inspection and repair on WGW KSHK 1330 S/So S/So gearbox

- Cleaning, inspection and assembly
- Renewing bearings, seals and various small materials
- Test run with test run protocol
- Update the gearbox internally and remove, sand, degrease and conserve externally
- Transport gearbox back to client
WGW KSHK 1330 S/So
Inspection and repair on WGW KSHK 1330 S/So S/So gearbox
Inspection and repair on WGW KSHK 1330 S/So S/So gearbox
The Netherlands
The Netherlands
January 2018
Inspection and repair on WGW KSHK 1330 S/So gearbox

- Cleaning, inspection and assembly of the gearbox
- Renewing bearings, seals and various other small materials
- Test run with test run protocol
- Update the gearbox internally and remove, sand, degrease and conserve externally
- Transport of the gearbox back to the customer
WGW KSHK 1330 S/So
Inspection and repair on WGW KSHK 1330 S/So gearbox
Inspection and repair on WGW KSHK 1330 S/So gearbox
The Netherlands
The Netherlands
January 2018
Inspection and repair on WGW AA-SCZ-600/2/S gearbox

We recommended:
- In the short term, carry out an extensive inspection of the gearbox to determine the origin of the grit (by removing the top cover)
- Regardless of the result of the extensive inspection, the gearbox must be cleaned
- To refresh or filter the oil for reuse in order to remove any metal particles
- Perform a visual inspection and oil analysis annually.
WGW AA-SCZ-600/2/S
Inspection and repair on WGW AA-SCZ-600/2/S gearbox
Inspection and repair on WGW AA-SCZ-600/2/S gearbox
The Netherlands
The Netherlands
January 2018
Inspection and repair on WGW KSHK 1330 S/So gearbox
WGW KSHK 1330 S/So
Inspection and repair on WGW KSHK 1330 S/So gearbox
Inspection and repair on WGW KSHK 1330 S/So gearbox
The Netherlands
The Netherlands
January 2018
Inspection and repair on FLENDER NK NR SCH355/P/So gearbox
FLENDER NK NR SCH355/P/So
Inspection and repair on FLENDER NK NR SCH355/P/So gearbox
Inspection and repair on FLENDER NK NR SCH355/P/So gearbox
The Netherlands
The Netherlands
January 2018
Inspection and repair on PIV gearbox
PIV UNKNOWN
Inspection and repair on PIV gearbox
Inspection and repair on PIV gearbox
The Netherlands
The Netherlands
December 2017
Inspection and repair on WGW KSHK 1330 S/So gearbox

Scope of work:

- Cleaning, inspection and assembly
- Renewing bearings, seals and various small materials
- Test run with test run protocol
- Update the gearbox internally and remove, sand, degrease and conserve externally
- Transport
Additional work following from inspection:

- Applying oversized dowel pins.
- The mechanical minimum clean-up of distance rings and spacer for renewal of the conical pinion shaft
- Inbound conical pinion shaft for pre-machining, capping and naming the seal
- Manually check inside gear teeth
- Offset hollow shaft (pos.9) in connection with seal on both sides, material 42CrMo4
- Renov
WGW KSHK 1330 S/So
Inspection and repair on WGW KSHK 1330 S/So gearbox
Inspection and repair on WGW KSHK 1330 S/So gearbox
The Netherlands
The Netherlands
December 2017
Inspection and repair on WGW KSHK 1330 S/So gearbox

Scope of work:

- Cleaning, inspection and assembly
- Renewing bearings, seals and various small materials
- Test run with test run protocol
- Update the gearbox internally and remove, sand, degrease and conserve externally
- Transport (delivery)
WGW KSHK 1330 S/So
Inspection and repair on WGW KSHK 1330 S/So gearbox
Inspection and repair on WGW KSHK 1330 S/So gearbox
The Netherlands
The Netherlands
December 2017
Inspection and repair on FLENDER SOND-175 gearbox

Scope of work:

- Disassembly, cleaning and inspection
- Renewing bearings, seals and various small materials
- Assembly and adjustment
- Test run with reporting
FLENDER SOND-175
Inspection and repair on FLENDER SOND-175 gearbox
Inspection and repair on FLENDER SOND-175 gearbox
The Netherlands
The Netherlands
November 2017
Inspection and repair on HANSEN DM-933-ATS gearbox
HANSEN DM-933-ATS
Inspection and repair on HANSEN DM-933-ATS gearbox
Inspection and repair on HANSEN DM-933-ATS gearbox
The Netherlands
The Netherlands
November 2017
Inspection and repair on ZPMC gearbox

GBS has been instructed to find the cause of abnormal vibrations and strange noises from gearboxes. The complaints are described as follows:

"Gearbox gives great vibration which is easily felt in the floor" "2nd cat hoist has a separate sound, possibly with input shaft or first stage"

We recommended:

- Ensure that the gear units are filled with the correct amount of oil, for example by fitting new oil level glasses
- To be able to detect the development of a damage on time every three months to perform a vibration measurement
- Carry out a yearly visual inspection (and increase the vibration levels or detection of error frequencies).

ZPMC UNKNOWN
Inspection and repair on ZPMC gearbox
Inspection and repair on ZPMC gearbox
The Netherlands
The Netherlands
November 2017
Inspection and repair on FLENDER KBH 400/S/So gearbox
FLENDER KBH 400/S/So
Inspection and repair on FLENDER KBH 400/S/So gearbox
Inspection and repair on FLENDER KBH 400/S/So gearbox
The Netherlands
The Netherlands
November 2017
Inspection and repair on WGW KS 5,75 /S/So gearbox

Scope of work:

- Cleaning, inspection and assembly
- Repair bearings, seals and various small materials
- Test run with test run protocol
- Dispose of gearbox, internally and externally, sand, degrease and preserve
- Transport (delivery)
WGW KS 5,75 /S/So
Inspection and repair on WGW KS 5,75 /S/So gearbox
Inspection and repair on WGW KS 5,75 /S/So gearbox
The Netherlands
The Netherlands
November 2017
Inspection and repair on FLENDER B3SH-05-A gearbox
FLENDER B3SH-05-A
Inspection and repair on FLENDER B3SH-05-A gearbox
Inspection and repair on FLENDER B3SH-05-A gearbox
Selecteer een continent
Selecteer een continent
November 2017
Inspection and repair on FLENDER NK NR SCH355/P/So gearbox
FLENDER NK NR SCH355/P/So
Inspection and repair on FLENDER NK NR SCH355/P/So gearbox
Inspection and repair on FLENDER NK NR SCH355/P/So gearbox
The Netherlands
The Netherlands
November 2017
Inspection and repair on UNKNOWN gearbox
GBS UNKNOWN
Inspection and repair on UNKNOWN gearbox
Inspection and repair on UNKNOWN gearbox
The Netherlands
The Netherlands
October 2017
Inspection and repair on BIERENS DW15/26-Spec gearbox

Scope of work:

- Disassembly, cleaning and inspection
- Renewing bearings, seals and various small materials
- Assembly and adjustment
- Test run with reporting
BIERENS DW15/26-Spec
Inspection and repair on BIERENS DW15/26-Spec gearbox
Inspection and repair on BIERENS DW15/26-Spec gearbox
Belgium
Belgium
October 2017
Inspection and repair on WGW AA-SCZ-600/2/S gearbox

Our recommendations are:

- To keep following the vibration levels of the bearings
- To perform a visual inspection once again in case of an increase or change of vibration levels
- Give extra attention to the cause of the oil leak during the next batch of the division.
WGW AA-SCZ-600/2/S
Inspection and repair on WGW AA-SCZ-600/2/S gearbox
Inspection and repair on WGW AA-SCZ-600/2/S gearbox
The Netherlands
The Netherlands
October 2017
Inspection and repair on THYSSENKRUPP KSZg 355 Pu gearbox
THYSSENKRUPP KSZg 355 Pu
Inspection and repair on THYSSENKRUPP KSZg 355 Pu gearbox
Inspection and repair on THYSSENKRUPP KSZg 355 Pu gearbox
The Netherlands
The Netherlands
October 2017
Inspection and repair on KUMERA RD-4630-L-E1 gearbox
KUMERA RD-4630-L-E1
Inspection and repair on KUMERA RD-4630-L-E1 gearbox
Inspection and repair on KUMERA RD-4630-L-E1 gearbox
The Netherlands
The Netherlands
October 2017
Inspection and repair on DEMAG 200 ZW/KR gearbox

Scope of work:

- Disassembly, cleaning and inspection of the gearbox
- Renewing all bearings and seals.
- Mounting and adjusting the gearbox.
- Test run of the gearbox.
- The internal and external preservation of the gearbox.
- Transport, delivery of the gearbox.

- Renew pin axis 2nd stage oversize
- 2nd stage gear, toothing on both flanks at least regrinding.
- Renew the outgoing spline shaft
- The renewal of the incoming wear bush, tread hardened / Stelitte.
- Renewal of the outgoing wear bush, tread hardened / Stelitte.
- Renewing the oil dipstick
- Disassembly of newly supplied Malmedie coupling and fill with
DEMAG 200 ZW/KR
Inspection and repair on DEMAG 200 ZW/KR gearbox
Inspection and repair on DEMAG 200 ZW/KR gearbox
The Netherlands
The Netherlands
October 2017
Inspection and repair on ZPMC gearbox
ZPMC UNKNOWN
Inspection and repair on ZPMC gearbox
Inspection and repair on ZPMC gearbox
The Netherlands
The Netherlands
September 2017
Inspection and repair on BIERENS K2-A3-50 gearbox

- Renewal of the bearings and (shaft) seals
- The renewal of various small materials such as gaskets, fasteners, etc.
- Reassembly of the gearbox.
- Checking and recording the bearing images and flank clearance in the inspection report.
- Checking and recording the axial bearing clearances in the inspection report
- Prepare the test stand, set up the gearbox, fill it with oil and test it for 4 hours without load
BIERENS K2-A3-50
Inspection and repair on BIERENS K2-A3-50 gearbox
Inspection and repair on BIERENS K2-A3-50 gearbox
The Netherlands
The Netherlands
September 2017
Inspection and repair on ZF RSD 601 gearbox
ZF RSD 601
Inspection and repair on ZF RSD 601 gearbox
Inspection and repair on ZF RSD 601 gearbox
The Netherlands
The Netherlands
September 2017
Inspection and repair on ZPMC NFH1610.28.C3B-00 gearbox
ZPMC FH1610.28.C3B-00
Inspection and repair on ZPMC NFH1610.28.C3B-00 gearbox
Inspection and repair on ZPMC NFH1610.28.C3B-00 gearbox
The Netherlands
The Netherlands
September 2017

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