GBS Gearbox Services international brand of Schaaf- en Boorwerk Rotterdam B.V.
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Our activities in Bulk & Container Handling

Overview of our gearbox inspection and repair projects in the Bulk & Container Handling Industry

Overview of our projects in the Bulk and Container Handling Industry:

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Inspection and repair on KUMERA LD 4500-25-R-E1 gearbox
KUMERA LD 4500-25-R-E1
Inspection and repair on KUMERA LD 4500-25-R-E1 gearbox
Inspection and repair on KUMERA LD 4500-25-R-E1 gearbox
The Netherlands
The Netherlands
May 2018
Inspection and repair on PHB V-1260 gearbox

The condition of both the bearings and the toothing is acceptable, however, in order to be able to switch to long and trouble-free operation, the gearbox must be cleaned internally. The running tracks in the bearings may have been caused by rotational dirt. The observed paint chips will be transported through the oil and will cause indentations in the bearings. Impressions in the bearings will lead to locally premature surface depletion and in the long term to pitting and bearing failure.

We recommend:
- Disassemble the housing in such a way that the gear unit can be thoroughly cleaned
- Pay special attention to the lubrication system so that no paint flakes remain
-
PHB V-1260
Inspection and repair on PHB V-1260 gearbox
Inspection and repair on PHB V-1260 gearbox
The Netherlands
The Netherlands
May 2018
Inspection and repair on BIERENS K2-A3-60 gearbox

Scope of work:

- Disassembly, cleaning and inspection
- Renewing bearings, seals and various small materials
- Assembly and adjustment
- Test run with reporting
- Store the gear box externally, 2 layers of paint
- Transport

Additional work following from inspection:

- Cupboard, internal scraping, sanding, degreasing and preserving in the Alunol
- crumbled outgoing axis the oil seal
- Apply the incoming pair of beads and locking
- Retighten spacers and spacer rings manually
- Turn bearing covers at a height i.v. boring box house
- Oil window and vent cap
- Engineering and guidance
BIERENS K2-A3-60
Inspection and repair on BIERENS K2-A3-60 gearbox
Inspection and repair on BIERENS K2-A3-60 gearbox
The Netherlands
The Netherlands
May 2018
Inspection and repair on M.A.N. FLV 5.280x24,61 gearbox

We advise:
-Make sure that the oil pump gears receive a sufficient volume flow of oil
- Change the oil after damage to the oil pump gears
- Visual inspection of the oil pump gears in three months
- Perform a visual inspection annually.
M.A.N. FLV 5.280x24,61
Inspection and repair on M.A.N. FLV 5.280x24,61 gearbox
Inspection and repair on M.A.N. FLV 5.280x24,61 gearbox
The Netherlands
The Netherlands
May 2018
Inspection and repair on M.A.N. gearbox
M.A.N.
Inspection and repair on M.A.N. gearbox
Inspection and repair on M.A.N. gearbox
The Netherlands
The Netherlands
May 2018
Inspection and repair on WAMPFLER K201.3/100/00 gearbox

- Disassembly, cleaning and inspection
- Renew the bearings, seals, Ina rings and VK covers
- Assemble and adjust
- Test run with reporting
- Transport

Additional work following from inspection:
- Casing, internal and external blasting and preserving
- Prepare incoming conical pinion shaft for machining, chrome-plating and namachinizing. the oil seal
- Manually inspect the inside and the teeth
- Inside work 3rd stage; Replace pinion shaft and sprocket
- Renew various small equipment, fasteners, adjusting shims and spacer
- Work preparation, guidance and engineering
WAMPFLER K201.3/100/00
Inspection and repair on WAMPFLER K201.3/100/00 gearbox
Inspection and repair on WAMPFLER K201.3/100/00 gearbox
The Netherlands
The Netherlands
May 2018
Inspection and repair on HANSEN gearbox

We advise:
- Carry out an oil analysis in order to better assess the wear of bearings
- Perform a visual inspection annually

Elevator 3 The replacement of the ina ring and the oil seal has been successful. The elevator was also tested immediately after the work, no deviations were found.

We advise:
- Documenting the condition of the internal work in the short term by means of preventive visual inspection (2015 latest visual inspection).
HANSEN
Inspection and repair on HANSEN gearbox
Inspection and repair on HANSEN gearbox
The Netherlands
The Netherlands
May 2018
Inspection and repair on WGW DKBH 1500/So gearbox
WGW DKBH 1500/So
Inspection and repair on WGW DKBH 1500/So gearbox
Inspection and repair on WGW DKBH 1500/So gearbox
The Netherlands
The Netherlands
April 2018
Inspection and repair on ZPMC XID3-9-1,5 gearbox
ZPMC XID3-9-1,5
Inspection and repair on ZPMC XID3-9-1,5 gearbox
Inspection and repair on ZPMC XID3-9-1,5 gearbox
The Netherlands
The Netherlands
April 2018
Inspection and repair on M.A.N. CMW 560x66,8x540-11 gearbox
M.A.N. CMW 560x66,8x540-11
Inspection and repair on M.A.N. CMW 560x66,8x540-11 gearbox
Inspection and repair on M.A.N. CMW 560x66,8x540-11 gearbox
The Netherlands
The Netherlands
April 2018
Inspection and repair on M.A.N. CMW 560x66,8x540-11 gearbox
M.A.N. CMW 560x66,8x540-11
Inspection and repair on M.A.N. CMW 560x66,8x540-11 gearbox
Inspection and repair on M.A.N. CMW 560x66,8x540-11 gearbox
The Netherlands
The Netherlands
April 2018
Inspection and repair on ROSSI RC-21-180-UO2A gearbox
ROSSI RC-21-180-UO2A
Inspection and repair on ROSSI RC-21-180-UO2A gearbox
Inspection and repair on ROSSI RC-21-180-UO2A gearbox
The Netherlands
The Netherlands
April 2018
Inspection and repair on ZPMC gearbox

We advise:
- Taking a sample by means of pumps from the crankcase of the gearbox, shortly after turning the gearbox and perform an oil analysis again.
- Perform a visual inspection and vibration measurement annually.
ZPMC
Inspection and repair on ZPMC gearbox
Inspection and repair on ZPMC gearbox
The Netherlands
The Netherlands
April 2018
Inspection and repair on ZPMC gearbox

Recommendations:

- A oil analysis
- Provide the correct quantity and quality of oil with the gear unit
- Carry out a new vibration measurement after correcting the oil level or replacing the oil
- Measure the flank clearance of the 1st stage and carry out further inspection if the complaint continues
- Perform an annual vibration measurement and visual inspection.
ZPMC
Inspection and repair on ZPMC gearbox
Inspection and repair on ZPMC gearbox
The Netherlands
The Netherlands
April 2018
Inspection and repair on WGW AA-SCZ-600/2/S gearbox

It is recommended to:

- Carry out a visual inspection in a year to see if the micropitting is stabilized or progressive
- Carrying out annual oil analyzes, this is a good indication of whether wear is taking place in the cabinet
- In order to solve the leakage along the dividing bolt, the upper cap must be lifted in order to apply new liquid gasket. At that time, the state of the drilling can also be viewed
- With the top cover removed, the incoming seal could also be replaced. The seal face could be lasercladded, or the seal could be moved so that it seals on another piece of the shaft.
WGW AA-SCZ-600/2/S
Inspection and repair on WGW AA-SCZ-600/2/S gearbox
Inspection and repair on WGW AA-SCZ-600/2/S gearbox
Belgium
Belgium
April 2018
Inspection and repair on FLENDER NK NR SCH355/P/So gearbox
FLENDER NK NR SCH355/P/So
Inspection and repair on FLENDER NK NR SCH355/P/So gearbox
Inspection and repair on FLENDER NK NR SCH355/P/So gearbox
The Netherlands
The Netherlands
April 2018
Inspection and repair on HEUBER 2-SF-900 gearbox

- Disassembly, cleaning and inspection
- Check interior (toothing) for cracks
- Renewing the bearings, SKF or FAG.
- The renewal of the seals, made by James Walker
- Renewing various small materials
- Assembly and adjustment
- Test run with reporting
- Preserve the gear box externally
HEUBER 2-SF-900
Inspection and repair on HEUBER 2-SF-900 gearbox
Inspection and repair on HEUBER 2-SF-900 gearbox
The Netherlands
The Netherlands
March 2018
Inspection and repair on FLENDER K3-HH-11-A gearbox

- Disassembly, cleaning and inspection
- Check interior (toothing) for cracks
- Renewing the bearings, SKF or FAG.
- The renewal of the seals, made by James Walker
- Renewing various small materials
- Assembly and adjustment
- Test run with reporting
- Preserve the gear box externally
FLENDER K3-HH-11-A
Inspection and repair on FLENDER K3-HH-11-A gearbox
Inspection and repair on FLENDER K3-HH-11-A gearbox
The Netherlands
The Netherlands
March 2018
Inspection and repair on KUMERA TD-3500K R E1 gearbox
KUMERA TD-3500K R E1
Inspection and repair on KUMERA TD-3500K R E1 gearbox
Inspection and repair on KUMERA TD-3500K R E1 gearbox
The Netherlands
The Netherlands
March 2018
Inspection and repair on M.A.N. Katrijden gearbox
M.A.N. Katrijden
Inspection and repair on M.A.N. Katrijden gearbox
Inspection and repair on M.A.N. Katrijden gearbox
The Netherlands
The Netherlands
March 2018
Inspection and repair on PWH 2-SG-900 gearbox
PWH 2-SG-900
Inspection and repair on PWH 2-SG-900 gearbox
Inspection and repair on PWH 2-SG-900 gearbox
The Netherlands
The Netherlands
February 2018
Inspection and repair on WGW KSHK 1330 S/So gearbox
WGW KSHK 1330 S/So
Inspection and repair on WGW KSHK 1330 S/So gearbox
Inspection and repair on WGW KSHK 1330 S/So gearbox
The Netherlands
The Netherlands
February 2018
Inspection and repair on FLENDER Sonder 195 gearbox

- Disassembly, cleaning and inspection
- Renew the bearings and seals
- Preserve the gear box externally
- Assembly and adjustment
- Test run with reporting
- Delivery of transport gearbox

- Apply oversized pin box cabinet (division)
- Renovate the first stage, the conical gear set
- Renovate 2nd stage, Pinion shaft and Sprocket
- Retract 3rd stage, Pinion shaft and Gear wheel manually
- Manually inspect other interior work
- renew 2 pieces of bronze cans for outgoing (hollow) axles
- Renew the labyrinth ring
- Fasteners and various small materials
- Turn the bearing covers at height when fitted
- Work pre
FLENDER Sonder 195
Inspection and repair on FLENDER Sonder 195 gearbox
Inspection and repair on FLENDER Sonder 195 gearbox
The Netherlands
The Netherlands
February 2018
Inspection and repair on ZPMC FH1690.21.C1B-00 gearbox
ZPMC FH1690.21.C1B-00
Inspection and repair on ZPMC FH1690.21.C1B-00 gearbox
Inspection and repair on ZPMC FH1690.21.C1B-00 gearbox
The Netherlands
The Netherlands
February 2018
Inspection and repair on WGW KSHK 1330 S/So gearbox

- Cleaning, inspection and assembly
- Repair bearings, seals and various small materials
- Test run with test run protocol
- Internally update and externally scrape, sand, degrease and conserve the gearbox
- Transport the gearbox back to the client
WGW KSHK 1330 S/So
Inspection and repair on WGW KSHK 1330 S/So gearbox
Inspection and repair on WGW KSHK 1330 S/So gearbox
The Netherlands
The Netherlands
January 2018

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