GBS Gearbox Services international brand of Schaaf- en Boorwerk Rotterdam B.V.
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Our activities in Chemical Industry

Presentation of our projects in the Chemical industry

Overview of our projects in the Chemical Industry:

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Inspection and repair on FLENDER SRVN 500 gearbox

Scope of work:

- Disassembly, cleaning and inspection
- Renew various small equipment
- Manually inspect the inside and the teeth
- Assembly and adjustment
- Test run with reporting
- Store the gearbox externally in a 2-layer paint system

Additional work following from inspection:

- Protect the gear box internally in Alunol
- Inbound pinion shaft with respect to the oil seal
- Cut out gear bore minimally
- Renew the outgoing axis
- Renew the coupling rubbers, the breather cap, the ball shut-off valves and the tappets
- Work preparation and engineering
FLENDER SRVN 500
Inspection and repair on FLENDER SRVN 500 gearbox
Inspection and repair on FLENDER SRVN 500 gearbox
Belgium
Belgium
December 2017
Inspection and repair on ITAYA GR CH204 gearbox
ITAYA GR CH204
Inspection and repair on ITAYA GR CH204 gearbox
Inspection and repair on ITAYA GR CH204 gearbox
The Netherlands
The Netherlands
November 2017
Inspection and repair on FLENDER EPMG-400 gearbox
FLENDER EPMG-400
Inspection and repair on FLENDER EPMG-400 gearbox
Inspection and repair on FLENDER EPMG-400 gearbox
Belgium
Belgium
November 2017
Inspection and repair on BERSTORFF DG-1360 gearbox
BERSTORFF DG-1360
Inspection and repair on BERSTORFF DG-1360 gearbox
Inspection and repair on BERSTORFF DG-1360 gearbox
Belgium
Belgium
November 2017
Inspection and repair on KESTERMAN ASVU-110-3HX-100 gearbox
KESTERMAN ASVU-110-3HX-100
Inspection and repair on KESTERMAN ASVU-110-3HX-100 gearbox
Inspection and repair on KESTERMAN ASVU-110-3HX-100 gearbox
Belgium
Belgium
October 2017
Inspection and repair on POMINI FARREL 9FC-MU gearbox

Scope of work:

- Disassembly, cleaning and inspection of gearbox
- Renewing bearings, seals and various small materials
- Assembly and adjustment
- Test run with reporting
- Conserve the gear box externally in 2 layers
POMINI FARREL 9FC-MU
Inspection and repair on POMINI FARREL 9FC-MU gearbox
Inspection and repair on POMINI FARREL 9FC-MU gearbox
The Netherlands
The Netherlands
October 2017
Inspection and repair on FLENDER SDN 450 gearbox
During the inspection, a few bolt holes of the aluminum oil cooler have been rotated. This was solved on the spot by providing all four bolt holes with Helicoils. The oil cooler was then tested by raising the water pressure again, no leakages were observed.

We advise:

- Continue the vibration measurements and visual inspections at the same interval
- If a change in vibration levels, or error frequencies is detected, perform a visual inspection again
- At a subsequent revision, install a filter element in the lubrication system of the Flender KLN 250
- Adjust the axial clearance of the flexible coupling correctly.
FLENDER SDN 450
Inspection and repair on FLENDER SDN 450 gearbox
Inspection and repair on FLENDER SDN 450 gearbox
Belgium
Belgium
October 2017
Inspection and repair on JAHNEL-KESTERMANN CSBV 225 L gearbox
JAHNEL KESTERMANN CSBV 225 L
Inspection and repair on JAHNEL-KESTERMANN CSBV 225 L gearbox
Inspection and repair on JAHNEL-KESTERMANN CSBV 225 L gearbox
Portugal
Portugal
September 2017
Inspection and repair on FLENDER T1FL-30 gearbox

We did an inspection on this gearbox and advised the client to do an overhaul, consisting of:

- Disassembly,
- Replacement of all bearings,
- Replacement of all seals
FLENDER T1FL-30
Inspection and repair on FLENDER T1FL-30 gearbox
Inspection and repair on FLENDER T1FL-30 gearbox
The Netherlands
The Netherlands
September 2017
Inspection and repair on SEW R93WD-132ML4 gearbox
SEW R93WD-132ML4
Inspection and repair on SEW R93WD-132ML4 gearbox
Inspection and repair on SEW R93WD-132ML4 gearbox
The Netherlands
The Netherlands
August 2017
Inspection and repair on FLENDER FZH 100K gearbox
FLENDER FZH 100K
Inspection and repair on FLENDER FZH 100K gearbox
Inspection and repair on FLENDER FZH 100K gearbox
The Netherlands
The Netherlands
August 2017
Inspection and repair on FLENDER B3-SV-7A gearbox

- Disassembly, cleaning and inspection
- Bearings and seals renew
- Assembly and adjustment
- Test run with reporting
- To store the gearbox externally in a 2-layer system
- Checking the tearing for cracks
- Checking cabinet, bores (bearings) on boring table
- Cabinet, control surface and reaction plate on boring table
FLENDER B3-SV-7A
Inspection and repair on FLENDER B3-SV-7A gearbox
Inspection and repair on FLENDER B3-SV-7A gearbox
The Netherlands
The Netherlands
July 2017
All white metal bearings and shafts are badly damaged.

The cause for this is; the lubrication between the shaft and the bearing was inadequate.

This could be due to;

- Too much water in the oil (a lot of corrosion has been observed)
- Incorrect start-up procedure during start-up, as a result of which there is an insufficient oil film between shaft and bearing during start-up
- A combination of the above
DAVID BROWN HSN-250-SRG
Inspection and repair on DAVID BROWN HSN-250-SRG gearbox
Inspection and repair on DAVID BROWN HSN-250-SRG gearbox
Belgium
Belgium
July 2017
We performed an inspection and repair on a gearbox CHEMINEER 7-HTN-100.
CHEMINEER 7-HTN-100
Inspection and repair of Chemineer 7-HTN-100 gearbox
Inspection and repair of Chemineer 7-HTN-100 gearbox
The Netherlands
The Netherlands
June 2017
We performed an inspection and repair on a EKATO gearbox.
EKATO UNKNOWN
Repair and inspection on gearbox EKATO
Repair and inspection on gearbox EKATO
Belgium
Belgium
June 2017
We performed an inspection and revision on FLENDER gearbox.
FLENDER SDOS 250
Inspection and repair of FLENDER SDOS 250 gearbox
Inspection and repair of FLENDER SDOS 250 gearbox
The Netherlands
The Netherlands
June 2017
We performed an inspection and repair on a gearbox Jahnel Kestermann ASVU-110-3HX-100.
JAHNEL KESTERMANN ASVU-110-3HX-100
Inspection and repair of Jahnell Kesterman ASVU-110-3HX-100
Inspection and repair of Jahnell Kesterman ASVU-110-3HX-100
Belgium
Belgium
June 2017
We performed an inspection and repair on a gearbox CHEMINEER 6-XHTN-60.
CHEMINEER 6-XHTN-60
Inspection and repair of Chemineer 6-XHTN-60 gearbox
Inspection and repair of Chemineer 6-XHTN-60 gearbox
The Netherlands
The Netherlands
May 2017
We performed an inspection and repair on a EKATO EKF-3V-280-660-KR gearbox.
EKATO UNKNOWN
Repair and inspection on gearbox EKATO EKF-3V-280-660-KR
Repair and inspection on gearbox EKATO EKF-3V-280-660-KR
The Netherlands
The Netherlands
May 2017
We performed an inspection and revision on FLENDER gearbox.
FLENDER SDOS 360
Inspection and repair of FLENDER SDOS 360 gearbox
Inspection and repair of FLENDER SDOS 360 gearbox
The Netherlands
The Netherlands
May 2017
We performed an inspection and repair on a gearbox HANSEN 634 T.
HANSEN 634 T
Repair of HANSEN 634 T gearbox
Repair of HANSEN 634 T gearbox
The Netherlands
The Netherlands
May 2017
We performed an inspection and repair on a gearbox HANSEN NG56K-AN-71.
HANSEN NG56K-AN-71
Repair of HANSEN NG56K-AN-71 gearbox
Repair of HANSEN NG56K-AN-71 gearbox
The Netherlands
The Netherlands
May 2017
We performed an inspection and repair on a gearbox HANSEN QVRB2L-CUN-8.
HANSEN QVRB2L-CUN-8
Repair of HANSEN QVRB2L-CUN-8 gearbox
Repair of HANSEN QVRB2L-CUN-8 gearbox
The Netherlands
The Netherlands
May 2017
We performed an inspection and repair on a gearbox HANSEN QVRE2X-CUN.
HANSEN QVRE2X-CUN
Repair of HANSEN QVRE2X-CUN gearbox
Repair of HANSEN QVRE2X-CUN gearbox
The Netherlands
The Netherlands
May 2017
We performed an inspection and revision on gearbox of ITAYA GR CH204.
ITAYA GR CH204
nspection and repair of ITAYA GR CH204 gearbox
nspection and repair of ITAYA GR CH204 gearbox
Belgium
Belgium
May 2017

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