Our activities in Bulk & Container Handling
Overview of our gearbox inspection and repair projects in the Bulk & Container Handling Industry
The Bulk & Container Handling Industry is an important industry for us. Since we are located in The Netherlands near Rotterdam, we do a lot of project for the port of Rotterdam. On this page will find a collection of projects we have done in this industry. By clicking on one of the links below, you can see the details of the project.
- Full inspection of damaged gearbox and coarse analyses.
- Full repair of this gearbox including Voith couplings.
- Full repair of this gearbox including Voith couplings.
METSO 3TKC180NE
Disassembled gearbox Metso.
Performed our repair proceedings according to our inspection proposal.
Renewed the bearings and sealings.
Assembled and made a test run.
Performed our repair proceedings according to our inspection proposal.
Renewed the bearings and sealings.
Assembled and made a test run.
METSO 3TKC180NE
Removing, cleaning and inspecting the gearbox, such as:
- Checking condition of the gears.
- Checking the sliding bearings for damage phenomena.
- Check the contact pattern and backlash of the gearing.
- Checking the shaft sizes t.p.v. bearings, oil seals, gears and links sizes and damage.
- Checking the teeth to tear through magnafluxen, teeth nitrided is indicated on the compositional sketch customer.
Repair and test-run.
- Checking condition of the gears.
- Checking the sliding bearings for damage phenomena.
- Check the contact pattern and backlash of the gearing.
- Checking the shaft sizes t.p.v. bearings, oil seals, gears and links sizes and damage.
- Checking the teeth to tear through magnafluxen, teeth nitrided is indicated on the compositional sketch customer.
Repair and test-run.
PIV PLC18-RM-GH
- Removing, cleaning and inspecting the gearbox.
- Repair and test run.
- Repair and test run.
ROSSI RC-21-180-UO2A
- Full inspection of damaged gearbox and coarse analyses.
- Complete repair of this gearbox including test run.
- Complete repair of this gearbox including test run.
WGW KS 5.75 S/S0
- Full inspection of damaged gearbox and coarse analyses.
- Full repair of this gearbox including test run.
- Full repair of this gearbox including test run.
WGW KS 5.75 S/S0
Complete disassembling of gearbox ZPMC FH1610.28.C3A.
Cleaning all of the parts and checking the condition of the gears.
Assembling of the gearbox with the new bearings.
We also renewed the seals and performed a test run.
Alignment of the gearbox onsite.
Cleaning all of the parts and checking the condition of the gears.
Assembling of the gearbox with the new bearings.
We also renewed the seals and performed a test run.
Alignment of the gearbox onsite.
ZPMC FH1610.28.C3A
- Visual inspection of gearbox.
- Repair and testrun of gearbox.
- Repair and testrun of gearbox.
ZPMC FH1650.82.C1B
Gearbox BAUER DHXFGA 618/562 inspection and overhaul.
BAUER DHXFGA 618/562
The manufacture and supply of a complete new modified gear set for gearbox: brand Falk type 203 772-S.
FALK 203772-S
- Disassembly, cleaning and inspection of gearbox.
- Preparing inspection report.
- Preparing inspection report.
DEMAG 20Zw / KF
- Disassembling and cleaning the gearboxes.
- Setting up an inspection report.
- Performing the proceedings according to the inspection report.
- Performing a test run with a test run report.
- Setting up an inspection report.
- Performing the proceedings according to the inspection report.
- Performing a test run with a test run report.
CONRAD STORK 2 RO 160S/3
Overhaul and on site assembly of gearbox.
HANSEN DM-933-ATS
Full inspection of gearbox NORD SK9042.
First we disassembled and cleaned the whole gearbox.
After that, we performed our inspection and made a complete inspection report.
First we disassembled and cleaned the whole gearbox.
After that, we performed our inspection and made a complete inspection report.
NORD SK9042
Disassembling of the pitch axis of gearbox Rossi.
We also performed a visual inspection for any damage.
The repairing work was performed according to our inspection report.
We renewed all bearings and assembled the gearbox again.
When assembling was done, we performed a final test run.
We also performed a visual inspection for any damage.
The repairing work was performed according to our inspection report.
We renewed all bearings and assembled the gearbox again.
When assembling was done, we performed a final test run.
ROSSI RC-21-180-UO2A
Inspection and overhaul of gearbox.
ZPMC FH1200.24.A1B
We performed a visual inspection on gearbox ZPMC.
We reported our findings to our client, including an complete inspection report.
We reported our findings to our client, including an complete inspection report.
ZPMC FH1690.21.C1B
A container handling company in the port of Rotterdam invited GBS to perform a vibration measurement on a main hoist gearbox of a deep sea dual trolley container crane.
The spectra recorded on the gearbox showed clear fault frequency peaks related to the high-speed shaft bearings. These recorded fault frequencies indicated bearing damage on the outer ring raceway and rolling elements.
GBS recommended replacing both high-speed shaft bearings as soon as possible and perform an extensive visual inspection of the gearbox. During the first scheduled stand still of the crane GBS performed the repair of the main hoist gearbox.
The spectra recorded on the gearbox showed clear fault frequency peaks related to the high-speed shaft bearings. These recorded fault frequencies indicated bearing damage on the outer ring raceway and rolling elements.
GBS recommended replacing both high-speed shaft bearings as soon as possible and perform an extensive visual inspection of the gearbox. During the first scheduled stand still of the crane GBS performed the repair of the main hoist gearbox.
ZPMC FH1690.21.C1B.00
Proposal Revision and supplies:
- The execution of the repair as described in our inspection.
- The renewal of the bearings and seals, supply GBS.
- Update of various consumables like gaskets, mountings, etc.
- The refit of the gearbox.
- If necessary, machining the surfaces of the bearing covers for axial bearing clearances.
- Checking the contact pattern and flank clearances.
- Bench test preparations, gearbox preparation, fill with oil and no-load test for 4 hours, in presence of the customer.
- Gearbox assembly externally after degreasing and preservation according customers specifications.
- Gearbox prepare for shipping.
- Gearbox delivered to customer.
- The execution of the repair as described in our inspection.
- The renewal of the bearings and seals, supply GBS.
- Update of various consumables like gaskets, mountings, etc.
- The refit of the gearbox.
- If necessary, machining the surfaces of the bearing covers for axial bearing clearances.
- Checking the contact pattern and flank clearances.
- Bench test preparations, gearbox preparation, fill with oil and no-load test for 4 hours, in presence of the customer.
- Gearbox assembly externally after degreasing and preservation according customers specifications.
- Gearbox prepare for shipping.
- Gearbox delivered to customer.
WGW KSHK 1330 S S0
Complaint:
- Oil leak t.p.v. the incoming and outgoing shaft.
The disassembly, cleaning and inspecting the gearbox.
The preparation of a complete inspection.
Stop Point.
- Oil leak t.p.v. the incoming and outgoing shaft.
The disassembly, cleaning and inspecting the gearbox.
The preparation of a complete inspection.
Stop Point.
WGW KS 5,75/S/S0
Performing vibration measurement on gearbox ZPMC FH1650.82.C1B.
We analyzed our findings and reported them to our client.
We analyzed our findings and reported them to our client.
ZPMC FH1650.82.C1B
On gearbox of ZPMC we performed:
Disassembling, cleaning and inspection on all of the parts.
Our engineers renewed the bearings and seals.
Assembling the gearbox again.
For a final check we performed a test run with a test run report.
Disassembling, cleaning and inspection on all of the parts.
Our engineers renewed the bearings and seals.
Assembling the gearbox again.
For a final check we performed a test run with a test run report.
ZPMC TB220.13.D1B-00
Our client had a problem with a leaking gearbox. Gearbox send to GBS workshop.
- Performing a test run on the gearbox to check were the leakage is coming from.
- Making an adjustment proposal to prevent the gearbox from leaking.
- Applying the adjustment proposal on the gearbox and performing another test run to check if the gearbox is leaking with a test run report.
- Performing a test run on the gearbox to check were the leakage is coming from.
- Making an adjustment proposal to prevent the gearbox from leaking.
- Applying the adjustment proposal on the gearbox and performing another test run to check if the gearbox is leaking with a test run report.
RADEMAKERS 2043758
- The renewal of the bearings, seals, gears.
- Inspection, repair and test run.
- Inspection, repair and test run.
FLENDER KZNW 320